Waste tire recycling line

Waste tire recycling line process tires from 3-60MT/day rubber powder 30-200mesh Pass CE

                                                                     Waste tire recycling line

                              

 

1. General Introduction of waste tire recycling Line

The configuration of the recycling line and the equipments quotation are for reference after communicate with buyers to know about its actual requirements.

The recycling line is customized for clients based on requests. The processing capacity is 1.5-1.8 ton per hour. For producing the 3-4 mesh (5.2mm) rubber powder, the output is approximate 1.2 ton. This production line is mainly taking into account the actual situation of the buyer, the excessive production line will result in wasted investment and production capacity idle,

too small production line can’t meet the capacity requirements and achieve the economies of scale.

 

The production line’s total annual output is approximate 7200-8600 tons, based on 300 working days/year and processing the waste tire of 24-28.8 tons/day, 2 shifts/day( 1 shift = 8 hours).

 

For producing the 3-4 mesh rubber granules, the annual output is approximate 5760 tons based on the daily output of 19.2 tons, 2 shifts/day (1shift=8 hours) and 300 working days/year.

 

Meanwhile, the front-end of the production line has some certain surplus, except the final pulverization step, the equipment capacity of each process step in fact can reach or excess 2 tons / hour. If the buyer wants to expand its production capacity in the future, it just requires installing more rubber pulverizers at the back-end of the production lines, which can easily increase the whole production lines’ capacity by 20% above.

 

Take the buyer’s actual requirements into consideration, The back-end of production line is equipped with machine model: XP450 (mainly produce 3-4 mesh rubber granule for road pavement). In case buyer wants to produce the 40 mesh above fine rubber powder, it just requires installing the grinding-fine pulverizers.

 

Required operators: 5-6 persons. Suggested Plant Size: Be adjustable according to the actual situation. Total Installed Power: 300KW

Flow Chart of the production line

 

 

 

2. Tire Recycling Process Flow

 

1) Disassembling.

Disassemble the tire with XP series Tire Disassemblers, cut off both the sidewalls and then cut the tire body into sections of 300~600mm long each for further crushing. XP-1000 Tire Disassembler can cut off the sidewalls which consists of high strength steel wire and then cut the tire body into sections for further crushing. Meanwhile, XP-280 Tire Bead Remover is used for recycling the cleaning & integral steel wire from the sidewalls(Remarks: The car tire can be loaded

directly on the XP280 for removing the sidewalls and then cut the tire body into sections by XP-1000)

 

2) Crushing/Shredding

Crush the tire sections into 40-70mm rubber pieces with XP-400C series tire/rubber crusher

 

3) Coarse Grinding

Further crush/grind the rubber pieces into rubber granules of under 15mm diameter with XP-series spiral rubber coarse grinder. Convey the rubber granules with belt conveyor into box magnetic separator. The belt magnetic separator placed above the conveyor separates the steel wires mixed in the rubber granules and the box magnetic separator then further separate fine granules.

 

4) Rubber Pulverization

Pulverize the rubber granules produced by XP series grinders with rubber pulverizer XP-450 series (including rubber pulverizer, rubber powder sieve and reload-conveyor) into rubber powder/ rubber crumb of 8-50 mesh. Unqualified rubber powder/ rubber crumb are automatically conveyed back into the pulverizer to be processed again until get thequalified rubber powder. The final magnetic separating will be conducted to remove the remaining steel.

 

3. Optional Process

1) Cleaning steel wires

Clean the steel wire separated in coarse grinding with steel wire cleaner XP-350 to get clean steel wire.

2) Car Tire Disassembling

XP-650 tire disassembler is used for cutting off the sidewalls

4. The core recycling equipments

 

No.	Equipment Model No.	Qty	POWER(KW)		Remarks
			Unit Power	S-Total
1	XP-1000 TIRE DISASSEMBLER	1	15	15	Cut off the sidewalls quickly, applied for processing the 650-1000mm steel wire tire, adopting the latest electric tire lifting device, free use of the air compressor as the old design required.
2	XP-280 TIRE BEAD REMOVER	1	15	15	Remove the steel wire from the sidewalls which is cut off by XP
3	XP-400C TIRE CRUSHER	1	77.2	77.2	Crush the tire sections into 4-7cm rubber pieces. equipped with the input conveyor
4	XP-600 SPIRAL RUBBER GRINDER	1	77.5	77.5	Crush the rubber pieces into 1.5cm below rubber granule. Equipped with input and output conveyor and 1 magnetic separator roller
5	XP-YG40 MAGNETIC SEPERATOR	1	0.55	0.55	Separate the wire bead from the rubber granules, working together with the magnetic roller placed above the output conveyor of XP-600
6	XP-450 RUBBER PULVERIZER	2	59	118	Pulverize the rubber granule into different powder size,including host device XP-450, 1 rubber powder sieve XP-800and input conveyor/output conveyor
Total				303.25

 

Notice: we will charge 10% extra fees of the contract value if the local electrical appliance standard is different from China mainland’s standard.

 

5. Optional Equipments

No.	Equipment Model No.	Qty	POWER(KW)		Remarks
			Unit Power	S-Total
1	XP-650 Tire Disassembler	1	7.5	7.5	Cut off the sidewalls quickly. XP-650 is applied for the steel wire tire’s diameter under 650mm
2	XP-350 Steel Wire Cleaner	1	45	45	Applied for further cleaning/removing the rubbers attached on the steel bead which is the output of the spiral coarse grinder XP-600

6. Optional Spare parts

The wear of spare parts and its working life is considered when we design and manufacture these equipments. Therefore, in most circumstance, there is no need to repair or replace the wearing parts of the equipments in the first year after the shipment. Buyer may ask the repairing service by sending back the wearing parts to our factory directly, no need to buy the new spare parts. In order to save the repairing fees, we committed to only charging the repairing cost without profit margin.

 

No.	Equipment Model No.	Qty	Ex-factory price(usd)		POWER(KW)		Remarks
			Unit Price	S-Total	Unit Power	S-Total
1	XP-400Ccutting blades	1	8,861	8,861	0	0	Cut off the sidewalls quickly. XP-650 is applied for the steelwire tire’s diameter under650mm

 

7. Post-Sales Service.

The buyer should afford the accommodation expense when we dispatch the stuff to your factory to conduct the facilities installation, debugging and training. All these services are free charged. Normally, it will take 1-2 weeks to complete the above task supported by 2-3 stuff.

We also provide the free charged consulting /guidance service including the design of plant layout, power system and water supply.

 

8. Warranty Period.

In addition to some vulnerable parts of the equipments (eg.XP-400 series’ blades, XP series spiral coarse grinder’s rotors, XP series rubber pulverizer’s roller and wire cleaner’s roller). All the other equipments’ warranty period is 12 month. The working life of those vulnerable parts depends upon processing the tire’s quantity, type and time

If any further question, please feel free to contact us.

9. Payment and the expiry time

40% down payment by T/T, 60% balance payment before shipment.

The valid price is 15 days from the quotation date.

  

10. Packing detail: wooden case, PE film etc as customers' requirements

   

 

 

Waste tire recycling line